【Model】: Z42
【Application】:Small and medium-sized castings, such as valves, mechanical parts, auto parts, hydraulic parts, pipe fittings, agricultural machinery parts, stove parts.
【Characteristics】: Easy operation, compact structure, high productivity, convenient maintenance.
Horizontal Flaskless Automatic Moulding Line is mainly suitable for moulding process of valves, mechanical parts, auto parts, hydraulic parts, pipe fittings and fastenings these parts, also suitable for ductile iron, gray iron, malleale cast iron and non-ferrous metals these materials, with advantages of high production efficiency, low investment, quick effect, energy-saving and environmental protection.
This moulding line mainly consists of automatic moulding machine, sand moulding conveying line, pouring and cooling line, jacket and weight mechanical manipulator, trolley and casting mould transfer system, which can realize full automatic control of sand feeding, moulding, pouring, cooling and casting mould movement.
Horizontal Flaskless Automatic Moulding Line is mainly suitable for moulding process of valves, mechanical parts, auto parts, hydraulic parts, pipe fittings and fastenings these parts, also suitable for ductile iron, gray iron, malleale cast iron and non-ferrous metals these materials, with advantages of high production efficiency, low investment, quick effect, energy-saving and environmental protection.
| Item | Z425 | Z426 | Z427 |
| Sand casting mould(mm) | 500×400×120～150 550×450×120～150 | 610×508×130～180 660×508×130～180 | 700×600×130～180 600×600×130～180 |
| Productivity(second/mould) | 36～40 | 40～45 | 40～45 |
| Compaction pressure(Mpa) | 0.7～0.9 | 0.7～0.9 | 0.7～0.9 |
| Air consumption(m3/min) | 1.6 | 2 | 2.2 |
| Operating oil pressure(Mpa) | 8.5 | 10.6 | 9.2 |
| Power(kw) | 15 | 18.5 | 22 |
Molding sand consumption(t/h) | 8.6～12 | 10.5～17 | 12～22 |
1. Horizontal parting, suspended sand shooting method, horizontal casting
Pneumatically feeding moulding sand in vertical direction, has the best filling performance and completely improve the shadow defect casued by horizontal sand shooting. Simple process, convenient moulding and pouring gate, high productivity and strong applicability.
2. Adjustable sand moulding height and compaction pressure
The user can choose the sand moulding height and compaction pressure under different castings flexibly to ensure reasonable use of moulding sand.
3. Convenient template replacement
Template installation: fixedy by four screws, the replacement is completed within five minutes, and the mold is changed frequently.
4. Fault display
The fault display on the touch screen. The user can easily find the fault and take measures.
5. High reliability of hydraulic, pneumatic and electrical system
The hydraulic, pneumatic and electrical components all adopt imported components to ensure the stable and reliable operation of the equipment and the service life.
6. Easier, more convenient and safer for core setting
All types of equipment manufactured by the company adopt a stable and reliable safety defense system.
7.Adopt servo hydraulic system to save energy.
With servo hydraulic system, the supply pressure of the system can be adjusted automatically according to the various stages of the equipment operation, reducing the loss of energy.
