There are several shot peening methods for gear surface strengthening for customers to choose to meet different requirements. Taking the turntable shot peeing machine as an example, also named as rotary table peening machine, the turntable shot peening machine uses the turntable as the workpiece carrying device. According to the diameter of the turntable, it can be divided intoφ1200mm,φ1600 mm,φ1800mm,φ2500mm, etc. Some of the cleaning machines are equipped with one blasting turbine , and some are equipped with two or more blasting turbines, and some work continuously, and some work intermittently, which depends on their own needs. The working principle is: put the workpiece on the turntable (there is a distance between the workpieces, no contact, no collision), the turntable brings the workpiece into the blasting area for shot peening cleaning, and when the workpiece is transferred to the placement position, the workpiece can be removed. . Therefore, this type is most suitable for a workpiece that does not need to be cleaned on one side, otherwise the workpiece should be turned over and cleaned again. However, in addition to the turntable and hook type shot peening machine of our company, this integrated turntable and hook type shot peening machine has a hook, and the hook has a rotating function. Therefore, it is suitable for various surface treatments of workpieces with high requirements.
Surface cleaning or strengthening of small and medium-sized castings and forgings in gears, gear shafts, forging, casting, construction, chemical industry, electrical machinery, machine tools and other industries
| Item | Q365C | Q3610 | Q3620 |
| Size of workpieces (mm) | φ2500×1300 | φ2500×1500 | φ4000×3000 |
| Max weight of workpieces (kg) | 5000 | 10000 | 20000 |
| Productivity (kg/min) | 4000～6000 | 5000～7000 | 12000～15000 |
| Blasting capacity (kg/min) | 2×250 | 4×250 | 5×250 |
| Lifting capacity of elevator (t/h) | 30 | 60 | 75 |
| Separating capacity of separator (t/h) | 30 | 60 | 75 |
| Ventilation capacity (m3/h) | 13200 | 24000 | 28000 |
| Power(without dust collecting system) | 39.2 | 140 | 180 |
1. The chamber body is made of 10mm rolled Mn13 steel plate by precision bending and welding to ensure sufficient strength and rigidity for a service life of 15,000 hours; the body of the shot blasting chamber adopts a stacked hanging + bolt locking type double-layer wear-resistant manganese steel guard plate. It is easy to replace, greatly improves the maintainability, and prevents the steel shot from directly impacting the outer wall of the shot blasting chamber, which shortens the life of the shell. Adopt hanging fixed, simple installation, easy to disassemble and replace;
2. Using high-performance ABB motor + die steel CNC machining blasting turbine, good sealing, good dynamic balance, stable and reliable performance;
3. Adopt horizontal spiral sorting + wind sorting system;
4. The bucket elevator is precisely welded by steel plates and can be disassembled in sections. With maintenance and inspection windows, easy to repair;
5. The frequency conversion speed regulating roller conveyor system is adopted, which is composed of chain sprocket, push tool and drive motor, which can run forward and reverse;The distance between the knife shafts is 550mm, and the distance between the rollers can be adjusted (adjustment time ≤ 20 minutes);
6. Adopt Siemens PLC and touch screen, adopt CHNT or Schneider brand low-voltage electrical components.
